Looking back on what we’ll call 2020 B.C. (Before Coronavirus), the pipeline for cold storage construction was already robust and healthy. According to research by commercial real estate firm CBRE, overall industrial construction—which encompasses cold storage, along with warehouses, distribution centers, manufacturing facilities, self-storage, office and flex space—was at 298 million square feet (MSF) before COVID-19, bolstered by the ongoing rise of e-commerce.
Food manufacturing businesses must comply with the Food Safety Modernization Act (FSMA)—the biggest food safety reform in seven decades, which affects the way our foods are grown, harvested and processed.
A combination of funding cuts, aging infrastructure, and new pollutants has pushed the responsibility for water treatment back upstream to the facilities that produce the wastewater. This means food and beverage processors and other manufacturers that generate copious amounts of wastewater.
Not every temperature measurement application needs to be wireless, but for some locations, IIoT wireless connections may be the only practical choice
July 22, 2020
Time was when your wired control network, either a proprietary DCS or more modern Ethernet-based system, could easily accommodate that extra temperature monitoring point you needed to add in your process to improve the quality of, for example, your baking or drying process. That is, provided you had a cable drop where you needed to add in a sensor, and the control software you were using would easily accommodate it.
While not intuitively obvious, some processes lend themselves to having their control systems linked to a building’s control system, climate controls or HVAC. For example, a spiral freezer should be linked with process and environmental controls to save energy and improve the process. Other process applications that can benefit from further integration with environmental controls include drying, baking and other yeast-based processes.
Moving from an all-analog means of keeping track of process and storage temperatures can provide numerous benefits—for example, getting more robust measurements with higher stability, reliability and accuracy. In addition, you get better diagnostic information from the sensors themselves, and this information—coupled with temperature and other process variables—can help you get a better grip on your process and on maintenance, too.
Humidity control may be the last thing on your mind right now if you’re running a food processing facility, trying to execute a rapid buildout to meet increased consumer demands. But, as you race to adjust production lines, “dust off” old processing equipment and ultimately ramp up how much food you’re making and storing, dialing in your humidity control will eliminate a handful of costly issues that slow down production.
Food Engineering Editor-in-Chief Casey Laughman and RizePoint CEO Dean Wiltse discuss the digital tools available for processors during the COVID-19 pandemic.