What does the modern, competitive pet food plant of the future look like? What are its key design considerations to make it fast, efficient and safe (e.g., product flow, building, internal and external environmental considerations, waste streams, automation, equipment, etc.)?
The choice of a control solution collaborator was straightforward for Wonderful Pistachios, which has worked with Rockwell Automation for more than 20 years.
Since 2014, respondents to Food Engineering’s annual State of Food Manufacturing survey have ranked automation as the No. 1 trend affecting the industry—until this year.
In a Tech Update feature headlined “PLCs/PACs: Keys to the IIoT kingdom,” we looked at programmable controllers (PLCs), programmable automation controllers (PACs) and to some extent industrial PCs (IPCs), the latter of which can certainly be applied to most any level of control—e.g., discrete, PID, batch, etc. We considered new functionality in today’s controllers, internal operating systems, I/O capabilities, security and networking—both at the fieldbus/controls level (OT) and IT-side connections.
We’re told to collect as much data from our processes as we can, and there’s practically infinite storage space in the cloud—but how do you make sense of all this data?
With automation and the Industrial Internet of Things (IIoT), it’s now easier than ever to collect data and monitor production—all this in the name of managing food quality and food safety. But, with multiple sites and lines supplying data around the clock, any staff would be all but overwhelmed—without a direction in where to focus their process management efforts.
These projects show that renovations and new facilities aren't just for the billion-dollar food and beverage processors. Small and medium-sized processors can benefit from properly scaled and engineered solutions too.
Dandies Marshmallows (a product of Chicago Vegan Foods) got its start when its cofounder, President and Resident Engineer Ryan Howard, wanted his son to try a marshmallow for the first time. But his son, who was a vegan since birth, was not to consume traditional marshmallows, which contain gelatin, an animal-based ingredient. So it was time for Howard, being a food process engineer, to come up with an alternative, truly vegan marshmallow—which he did in his test kitchen in April of 2008. He called the marshmallows Dandies.